Commercial printer wants to grow further with Push to Stop concept through autonomous printing
- Micropress Printers Ltd. invests £4 million in new Heidelberg press and paper warehouse
- New Speedmaster XL 106-8-P can process up to 30 jobs automatically
- High productivity and color stability important criteria for almost 24/7 operation
Micropress is going to install a Push to Stop concept Speedmaster XL 106-8-P with Autoplate XL and Inpress Control next month. This innovative operating concept from Heidelberger Druckmaschinen AG (Heidelberg) implements autonomous printing for certain standard jobs. At the same time, it has secured planning permission for a 16,000 sq ft paper warehouse and builders are in place to start the work which will be completed early next year. Together, these represent an investment of £4m by the Southwold company.
“Our business is growing and to manage that we have to remain at the forefront of technology,” says James Cross, production director. “Already this year our turnover is 10% ahead, and profit 12% ahead, of the same period last year.” The current 80-20% split between B1 and B2 production respectively might be nudged a little bit more in favor of B1 following the long perfector installation. Micropress produces a wide range of products from leaflets to magazine and catalogues in a range of formats and using different paper stocks. The company runs virtually 24/7 with just a break on Saturday night. With its 180 employees, Micropress intends to generate between £18 to £19 million this year.
High productivity and color stability important criteria for almost 24/7 operation
“We were the first company in the UK to use Inpress Control so we have long recognised the benefits of this inline color and register control system. With the latest generation version Inpress Control and Autoplate XL we know the press will brilliantly keep color consistent and improve our makeready times. These are crucial tools for productivity and service and the short makereadies and quick turnarounds mean our prices remain competitive,” says James.
The new Speedmaster XL 106 comes with the Prinect Press Center XL 2 press control station and the large wallscreen, which is an integral part of Push to Stop and Intellistart. This will give minders the opportunity to load and run up to 30 sections which will then run autonomously through the press with minimal human intervention. It will undoubtedly impress visitors to the plant.
The minders will receive training in the Push to Stop concept which means them allowing the machine to operate autonomously, moving from job to job, intervening only when they need to change settings or the job rotation. They are very positive about the investment.
“Heidelberg’s reliability is crucial to us – we rarely have breakdowns but when we do they have a fantastic team to get you back up and running in the quickest possible time,” says James. “We know what to expect from the presses; the print quality is brilliant and they are really productive. The challenge can be getting enough work to keep them busy!”
The new Speedmaster XL 106 replaces a Speedmaster XL 105 eight-color press. The pressroom already has a Speedmaster XL 106 five- and eight-color press and a Speedmaster XL 75 five-color press. Micropress will continue to replace its machines every seven or eight years to ensure it runs to maximum efficiency. Once the new paper warehouse is complete it will be able to store a wider range of stock and have more space for future production expansion.
Caption: James Cross, production director at Micropress Printers Ltd., can now process with the Push to Stop-concept up to 30 jobs automatically with his new Speedmaster XL 106-8-P.